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BN-S20 Solid CBN Inserts processing the ball screw

With the development of science and technology, Construction machinery is also constantly improving, the processing efficiency and accuracy of the main parts is getting higher and higher, which also make a huge challenge for cutting tools. Halnn Superhard, as the superhard tool leader, always commit to continuously developing new cutting tools to meet the customers’ requirements. For the construction machinery industry, Halnn superhard also have different cbn tool material grades, the specific grades and the corresponding parameters as follows:

Insert Grade
Machining Hardness
Processing Condition
Machining Materials
Machining Type
Cutting Speed Vc(m/min)
Depth of Cut(mm)
Feed Rate Fr(mm/r)
BN-S20
HRC45~68
Roughing
  • Hardened Steel
  • Intermittment
  • Continuous
50~200
0.5~10
0.15~0.1
Semi-finishing
60~250
≤1
0.05~0.35
BN-H21
HRC62~68
Fine Finishing
  • Hardened Steel
  • Heavy Interrupted
  • Continuous
60~250
≤0.5
0.05~0.35
BN-H10
HRC45~68
Fine Finishing
  • Hardened Steel and High Strength Cast Iron
  • Continuous
60~250
≤1
0.05~0.35
BN-H20
HRC45~63
Fine Finishing
  • Hardened Steel
  • Intermittment
  • Continuous
60~180
≤1
0.05~0.35
BN-H11
HRC45~63
Fine Finishing
  • Hardened Steel
  • Continuous
90~200
≤1
0.05~0.35

The following will share you one applicaiton case for processing the ball screw:

BN-S20 Solid CBN Inserts processing the ball screw
Machining Part:
Ball Screw
BN-S20 Solid CBN Inserts processing the ball screw-1
Machining Materials:
42Cr12Mo or GCr15     
Workpiece Hardness:
HRC60~62
Inserts Grade:
BN-S20 SNGN09404  
Cutting Type:
Dry Cutting
Cutting Parameters:
ap=4.5mm,Fr=0.10mm/r,Vc=90m/min
Testing Result
Inserts Materials
Linear Speed(m/min)
Cutting Depth (mm)
Failure mode
Halnn BN-S20
90
4.5
Normal wear
Carbide inserts
65
0.5
Chipping

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